Specialist Production EDM & Electrode Manufacturing

Faulkner Moulds is far more than a traditional toolmaker or precision engineer. We are future-focused technical pioneers. Faulkner Moulds has revolutionised the EDM machining process through our unique, state-of-the-art automated system which delivers unrivalled high-volume, rapid and microns-accurate production at significantly lower costs to our customers.

Key Strengths

EDM | Spark Erosion | Electrode Manufacture | Unique Automated Process | High Volume | One-Offs | 24/7 Manufacturing | Rapid Turnaround | Reverse Engineering | ISO9001

scroll
Faulkner Moulds

Specialist EDM Machining Services

Fully automated spark erosion: For single and high-volume manufacturing, we offer the highest speed and accuracy with significantly reduced costs and improved results, compared with traditional methods.

Rapid turnaround: We meet demanding deadlines and accelerate our customers’ production process, supported by our non-stop 24/7 ‘lights out’ palletised manufacturing system.

Large capacity: Through our unique automated system, we can process up to 190 small workpieces and/or? 14 large ones, simultaneously.

Consistent quality: Using state-of-the-art highly accurate machinery, we offer repeatable microns-accurate results, including a mirror finish.

Electrode Manufacture and Sub-Contract Services

Dedicated Electrode Service: We manufacture high-accuracy electrodes built for maximum sparking efficiency and performance, both one-off and multiples.

Cost-Effective Process: Our unique automated system allows us to spark electrodes in a highly efficient way, dramatically cutting production costs.

Complete EDM Solution: We offer a one-stop-shop in-house service, from electrode manufacturing to the final sub-contract spark erosion process.

Flexible Integrated Solutions: We offer a stand-alone electrode manufacturing service, or, we can provide electrodes perfectly matched to your in-house spark erosion needs.

Our customers choose the support they need: Electrode manufacturing only, spark erosion services only, or the complete electrode and sparking package.

Comprehensive Machining Expertise

Toolmaking expertise: Toolmaking is considered the gold standard in engineering. Complexity, speed and accuracy is in our DNA. As 3-times winners of UK Toolmaker of the Year, our customers benefit from a highly competent, customer-focused team, with advanced design and reverse engineering skills.

Advanced machining capabilites: Beyond EDM, we offer a full range of services, including CNC lathe work, 3D, and 5-Axis machining, ensuring we can handle your most complex projects in a variety of metals and finishes.

ISO9001: In-built standards and advanced measuring equipment guarantees a quality result.

Faulkner Moulds